Closed-core transformers are constructed in 'core form' or 'shell form'. When windings surround the core, the transformer is core form; when windings are surrounded by the core, the transformer is shell form.[24] Shell form design may be more prevalent than core form design for distribution transformer applications due to the relative ease in stacking the core around winding coils.[24] Core form design tends to, as a general rule, be more economical, and therefore more prevalent, than shell form design for high voltage power transformer applications at the lower end of their voltage and power rating ranges (less than or equal to, nominally, 230 kV or 75 MVA). At higher voltage and power ratings, shell form transformers tend to be more prevalent.[24][25][26] Shell form design tends to be preferred for extra-high voltage and higher MVA applications because, though more labor-intensive to manufacture, shell form transformers are characterized as having inherently better kVA-to-weight ratio, better short-circuit strength characteristics and higher immunity to transit damage.[26]
Build Your Own Coils And Transformers Pdf
A transformer can be produced by placing the windings near each other, an arrangement termed an "air-core" transformer. An air-core transformer eliminates loss due to hysteresis in the core material.[12] The magnetizing inductance is drastically reduced by the lack of a magnetic core, resulting in large magnetizing currents and losses if used at low frequencies. Air-core transformers are unsuitable for use in power distribution,[12] but are frequently employed in radio-frequency applications.[37] Air cores are also used for resonant transformers such as Tesla coils, where they can achieve reasonably low loss despite the low magnetizing inductance.
The electrical conductor used for the windings depends upon the application, but in all cases the individual turns must be electrically insulated from each other to ensure that the current travels throughout every turn. For small transformers, in which currents are low and the potential difference between adjacent turns is small, the coils are often wound from enamelled magnet wire. Larger power transformers may be wound with copper rectangular strip conductors insulated by oil-impregnated paper and blocks of pressboard.[38]
Polychlorinated biphenyls (PCBs) have properties that once favored their use as a dielectric coolant, though concerns over their environmental persistence led to a widespread ban on their use.[45]Today, non-toxic, stable silicone-based oils, or fluorinated hydrocarbons may be used where the expense of a fire-resistant liquid offsets additional building cost for a transformer vault.[18][46] However, the long life span of transformers can mean that the potential for exposure can be high long after banning.[47]
Signal and audio transformers are used to couple stages of amplifiers and to match devices such as microphones and record players to the input of amplifiers. Audio transformers allowed telephone circuits to carry on a two-way conversation over a single pair of wires. A balun transformer converts a signal that is referenced to ground to a signal that has balanced voltages to ground, such as between external cables and internal circuits. Isolation transformers prevent leakage of current into the secondary circuit and are used in medical equipment and at construction sites. Resonant transformers are used for coupling between stages of radio receivers, or in high-voltage Tesla coils.
The first type of transformer to see wide use was the induction coil, invented by Rev. Nicholas Callan of Maynooth College, Ireland in 1836.[57] He was one of the first researchers to realize the more turns the secondary winding has in relation to the primary winding, the larger the induced secondary EMF will be. Induction coils evolved from scientists' and inventors' efforts to get higher voltages from batteries. Since batteries produce direct current (DC) rather than AC, induction coils relied upon vibrating electrical contacts that regularly interrupted the current in the primary to create the flux changes necessary for induction. Between the 1830s and the 1870s, efforts to build better induction coils, mostly by trial and error, slowly revealed the basic principles of transformers.
In 1876, Russian engineer Pavel Yablochkov invented a lighting system based on a set of induction coils where the primary windings were connected to a source of AC. The secondary windings could be connected to several 'electric candles' (arc lamps) of his own design. The coils Yablochkov employed functioned essentially as transformers.[60]
Induction coils with open magnetic circuits are inefficient at transferring power to loads. Until about 1880, the paradigm for AC power transmission from a high voltage supply to a low voltage load was a series circuit. Open-core transformers with a ratio near 1:1 were connected with their primaries in series to allow use of a high voltage for transmission while presenting a low voltage to the lamps. The inherent flaw in this method was that turning off a single lamp (or other electric device) affected the voltage supplied to all others on the same circuit. Many adjustable transformer designs were introduced to compensate for this problematic characteristic of the series circuit, including those employing methods of adjusting the core or bypassing the magnetic flux around part of a coil.[62]Efficient, practical transformer designs did not appear until the 1880s, but within a decade, the transformer would be instrumental in the war of the currents, and in seeing AC distribution systems triumph over their DC counterparts, a position in which they have remained dominant ever since.[63]
Although George Westinghouse had bought Gaulard and Gibbs' patents in 1885, the Edison Electric Light Company held an option on the US rights for the ZBD transformers, requiring Westinghouse to pursue alternative designs on the same principles. He assigned to William Stanley the task of developing a device for commercial use in United States.[75] Stanley's first patented design was for induction coils with single cores of soft iron and adjustable gaps to regulate the EMF present in the secondary winding (see image). This design[76] was first used commercially in the US in 1886[77] but Westinghouse was intent on improving the Stanley design to make it (unlike the ZBD type) easy and cheap to produce.[76]
A transformer is an electrical device composed of two or more wire coils used in a shifting magnetic field to transfer electrical energy. In other words, it is an electrical system for transforming a low voltage alternating current into a high voltage alternating current or vice versa. Usually, the energy conversion takes place with a voltage and current transition. The AC voltage is either increased or decreased by transformers.
LindsayBooks republished a 1943 Meissner book, their HowTo Build Instruction Manual, which is actually an earlyspecies of "advertorial" and contains a great deal of information on40's-era Meissner coils of many types, including a lot of practicalcircuits and pictorial diagrams of chassis wired for the circuits. Thebook's ISBN is 1-55918-063-3 but is currently out of print. Watch forused copies on Amazon, eBay or ABEBooks.Another Lindsay book, the Thordarson Transformer Manual(ISBN 1-55918-243-1) is still in print and very useful in identifyingand using late 1930s Thordarson power transformers, modulationtransformers, and filter chokes. Lindsay has a lot of books coveringtube tech, some "vintage," some brand new by the old timers who stillremember this stuff from when it was first-run. Definitely requesttheir catalog; not everything is listed on their Web site. 2ff7e9595c
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